Driving Efficiency – Organizing QCO & SMED Workshops
Client
Camel Group, China
Date
May 10, 2023
Services
Quick Changeover (SMED) | Flow Optimization
Website
Major Improvments
- Setup Time Reduction
By implementing a structured SMED methodology, we reduced average changeover time by 38%, significantly boosting OEE. - Visual Tooling Standardization
Created a visual toolbox and layout system for each machine station, enabling operators to follow best practices intuitively. - Internal vs External Activity Separation
Clearly identified and redistributed tasks into pre- and post-setup, minimizing machine downtime during changeovers.
Application Scope
- Battery Assembly Line
Applied SMED principles to high-volume lithium battery lines, improving takt time in both single and dual-station setups. - Automotive Relay Production
Standardized quick change procedures in relay production, ensuring minimal variation between shifts. - Operator Training Modules
Developed short, visual-based training tools to help line leaders and new operators quickly grasp optimized changeover routines.
Customer Says
Success Projects

Smart Supply-chain Resilience in Gear Shaft Machining
Responsive Supply-chain

Restructuring Production & Logistics in Heavy Gearbox Manufacturing
Flow Optimization

National-Level Demonstration of Visual Transparency in Special Steel
Flow Optimization

TPM & VSM Upgrade for Battery Quality Compliance
Flow Optimization