Driving Efficiency – Organizing QCO & SMED Workshops

Client
Camel Group, China
Date
May 10, 2023
Services
Quick Changeover (SMED) | Flow Optimization

Major Improvments

  • Setup Time Reduction
    By implementing a structured SMED methodology, we reduced average changeover time by 38%, significantly boosting OEE.
  • Visual Tooling Standardization
    Created a visual toolbox and layout system for each machine station, enabling operators to follow best practices intuitively.
  • Internal vs External Activity Separation
    Clearly identified and redistributed tasks into pre- and post-setup, minimizing machine downtime during changeovers.

Application Scope

  • Battery Assembly Line
    Applied SMED principles to high-volume lithium battery lines, improving takt time in both single and dual-station setups.
  • Automotive Relay Production
    Standardized quick change procedures in relay production, ensuring minimal variation between shifts.
  • Operator Training Modules
    Developed short, visual-based training tools to help line leaders and new operators quickly grasp optimized changeover routines.

Customer Says

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